Drying

Dehydrated vegetable line

Wash, cut, blanch, cool and dry garlic, onion, chili and other vegetables into dried slices, granules or powder.

  • 500–1,000 kg/hCapacity
  • Garlic, onion, chiliMaterials
  • Dried / milledFinished product

Process flow

  1. Elevating and washing

    Lift and wash the incoming produce.

  2. Cutting

    Slice or dice to the required thickness.

  3. Blanching

    Heat-treat to stabilize color and enzyme activity.

  4. Cooling

    Cool before drying.

  5. Drying

    Hot-air drying to the target moisture.

  6. Milling and packing

    Mill where required, then pack.

Line basis
MaterialsGarlic, onion, chili, ginger, turmeric, cassava and similar
Capacity500–1,000 kg/h
Finished productDried slices, granules or milled powder

What to prepare

  • Vegetable type and incoming moisture
  • Cut thickness and final moisture content
  • Whether you mill after drying
  • Heat source and utility availability

Dehydration quality is decided upstream: uniform slicing, controlled blanching and cooling, and a multi-zone drying profile that reaches the target moisture without case-hardening the surface.

Engineering and process considerations

  • Slice thickness is set per vegetable so drying is uniform across the belt.
  • Blanching stabilizes color and enzyme activity, and cooling stops the cook before drying.
  • Multi-zone belt temperatures follow a profile matched to the vegetable and final moisture.
  • Final moisture is fixed for storage or for milling into granules and powder.

Standard configuration

Technical parameters
Reference capacity500–1,000 kg/h
Power supply380 V / 50 Hz, three phase (60 Hz / 440 V available)
Food-contact materialStainless steel SS304 (SS316 available for high-chloride duty)
ControlPLC with touch screen and overload protection
Warranty12 months on main components

Compliance and hygienic design

Standards reference
Food-contact materialSS304 standard; SS316 optional for high-chloride or acid duty
Surface finishRa ≤ 0.8 µm hygienic finish available on food-contact surfaces
Hygienic designEHEDG / 3-A design principles; cleanability per EN 1672-2
Food-contact complianceFDA 21 CFR and EU 1935/2004 / 10/2011 declarations available
CertificationCE marking and destination-specific certificates on request
Food safety supportDesign supports HACCP, ISO 22000, FSMA and BRC programs

Process reference

The ranges below are industry reference values used for initial sizing; final settings are fixed by product trial and the acceptance criteria in the quotation.

Industry reference
DryingMesh-belt hot air, typically 60–65 °C for many vegetables
Pre-treatmentWash, cut, blanch and cool
OutputDried slices, granules or milled powder
MoistureFinal moisture set per product and shelf life

Line FAQ

Dehydrated vegetable FAQ

What heat source is used?
Steam, gas or electric can be configured, selected from your utility and site conditions.
What final moisture is achievable?
Typical dried vegetable moisture of 5–8% is standard; the exact target is agreed per product.
Can it also mill into powder?
Yes, a milling stage is added after drying for garlic, onion and spice powders.

How the line is balanced

  1. Define the product basis

    Crop, incoming condition and the finished condition you sell fix every downstream stage.

  2. Balance each handoff

    Each stage is sized so its output matches the next machine's feed, with no hidden bottleneck.

  3. Fix utilities and layout

    Water, drainage, power, heat and operator access are drawn together before the layout is frozen.

  4. Verify on representative material

    A product trial confirms washing, cutting, drying or freezing results before shipment.

Acceptance criteria

  • Slice thickness uniformity
  • Color after blanching and drying
  • Final moisture at the dryer discharge
  • Milling granulation where required

Selection inputs

  • Product and incoming condition
  • Target output and operating schedule
  • Utilities, water and available footprint
  • Finished condition and downstream handoff

Dehydration economics improve with even slice thickness and tight final-moisture control, which raise yield and keep color consistent.

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