Fresh fruit packing

Fruit sorting & waxing line

Elevate, wash, air-dry, wax, dry and grade citrus, apple and whole fruit into market-ready packed grades.

  • 3,000–5,000 kg/hCapacity
  • Citrus & appleMaterials
  • GradedFinished product

Process flow

  1. Elevating

    Lift fruit gently into the line.

  2. Washing

    Remove field dirt and surface residues.

  3. Air drying

    Dry the surface before waxing.

  4. Waxing

    Apply a food-grade wax coat where required.

  5. Drying

    Set the wax and dry the surface.

  6. Grading

    Separate by size or weight for packing.

Line basis
MaterialsOrange, mandarin, lemon, apple and similar whole fruit
Capacity3,000–5,000 kg/h
Finished productWashed, waxed and graded whole fruit

What to prepare

  • Fruit type, skin sensitivity and size range
  • Grade boundaries and number of outlets
  • Wax requirement and food-grade specification
  • Packing and carton-filling interface

The fresh-fruit line elevates, washes, air-dries, waxes, dries and grades whole fruit so each outlet delivers a clean, uniform grade ready for carton packing.

Engineering and process considerations

  • Gentle elevation and transfer keep bruise-sensitive fruit intact through every handoff.
  • Wax type and coat weight are set by fruit skin and target market requirements.
  • The drying stage sets the wax before grading so fruit does not smear or stick.
  • Grading outlets are matched to the market grade boundaries you pack to.

Standard configuration

Technical parameters
Reference capacity3,000–5,000 kg/h
Power supply380 V / 50 Hz, three phase (60 Hz / 440 V available)
Food-contact materialStainless steel SS304 (SS316 available for high-chloride duty)
ControlPLC with touch screen and overload protection
Warranty12 months on main components

Compliance and hygienic design

Standards reference
Food-contact materialSS304 standard; SS316 optional for high-chloride or acid duty
Surface finishRa ≤ 0.8 µm hygienic finish available on food-contact surfaces
Hygienic designEHEDG / 3-A design principles; cleanability per EN 1672-2
Food-contact complianceFDA 21 CFR and EU 1935/2004 / 10/2011 declarations available
CertificationCE marking and destination-specific certificates on request
Food safety supportDesign supports HACCP, ISO 22000, FSMA and BRC programs

Process reference

The ranges below are industry reference values used for initial sizing; final settings are fixed by product trial and the acceptance criteria in the quotation.

Industry reference
WaxingFood-grade wax, typically 3–5 t/h
DryingBrush or air drying after wax application
GradingSize or weight, with optional vision color and defect sorting
ProductWashed, waxed and graded whole fruit

Line FAQ

Fruit sorting and waxing FAQ

Is the wax food-grade?
Yes, food-grade wax is applied at a controlled coat weight and is washed off before consumption.
How is bruising controlled?
Low drop heights, padded transfer surfaces and controlled grading feeds protect the fruit.
Can it grade by both size and weight?
One primary basis is selected per line; combining both is configured for the specific fruit.

How the line is balanced

  1. Define the product basis

    Crop, incoming condition and the finished condition you sell fix every downstream stage.

  2. Balance each handoff

    Each stage is sized so its output matches the next machine's feed, with no hidden bottleneck.

  3. Fix utilities and layout

    Water, drainage, power, heat and operator access are drawn together before the layout is frozen.

  4. Verify on representative material

    A product trial confirms washing, cutting, drying or freezing results before shipment.

Acceptance criteria

  • Surface drying before waxing
  • Wax coat weight and evenness
  • Grade accuracy at each outlet
  • Bruise and damage rate through transfer

Selection inputs

  • Product and incoming condition
  • Target output and operating schedule
  • Utilities, water and available footprint
  • Finished condition and downstream handoff

Fruit lines reach full payback when grade boundaries match your customers' pack specifications, which cuts rework and downgrade losses.

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